PVC Door Panel Extrusion Line
17 August, 2026
This project involved the design, manufacturing, delivery, and commissioning of a complete PVC door skin production line for a professional door manufacturer in Iraq.
Before cooperation with EANS, the customer was facing challenges with inconsistent product quality, high production costs, and unstable manufacturing efficiency from their existing equipment. After visiting multiple extrusion machinery suppliers and conducting detailed evaluations, the customer selected EANS as their trusted partner for production line upgrading.
The project covered the complete turnkey process, including factory trial production, equipment delivery, overseas installation and commissioning, operator training, and production optimization support.
Customer Background
The customer is a professional manufacturer of PVC interior doors, decorative door panels, and building materials located in Iraq.
With the continuous growth of local construction and real estate markets, the company planned to upgrade its production capability by introducing a more reliable and efficient PVC Door Skin Manufacturing Line to improve product quality, expand production capacity, and strengthen its competitiveness in the market.
After extensive market research and visits to several extrusion machinery manufacturers, EANS became one of the customer’s key candidates due to its experience in plastic extrusion solutions and complete project support capabilities.
Customer Requirements
Before investing in the new production line, the customer was facing several critical production challenges that limited business growth:
1. Unstable PVC Door Skin Quality
The existing production equipment had difficulty maintaining consistent product quality. Common issues included uneven surface finish, inconsistent thickness, unstable embossing effects, and poor dimensional stability.
These quality problems affected the appearance and forming performance of the final PVC door skins, increasing material waste and reducing production efficiency.
2. High Manufacturing Costs
The previous production system had limited output capacity and high operating costs. Low production efficiency, increased labor requirements, and additional manual processing resulted in higher manufacturing costs and reduced profitability.
3. Concerns About Production Stability After Installation
Although the customer could see successful machine operation during supplier visits, they were concerned whether the same production performance could be achieved after installation in Iraq.
Their main concerns included:
• Different PVC raw material characteristics
• Local power supply conditions
• Operator experience
• Long-term equipment stability
The customer needed not only a machine supplier but also a reliable technical partner who could ensure successful production after delivery.
Our solution
Based on customer request, our technical team supplied a complete PVC door skin production line including：
1. SRL500/1000 PVC heating and cooling mixer unit: The mixing machine pot is made of high-quality 304 stainless steel, and the intelligent electrical cabinet monitors the temperature of hot and cold mixing in real time to ensure uniform mixing of the formula.
2. SJZ92/188 conical twin screw extruder: Customized screw and barrel design, specifically for soft PVC materials, ensuring good product flexibility, and adopting Siemens motor, ABB inverter, Siemens PLC controlling system, etc.
3. 2200 Extrusion T die: Made of P20 material, specially designed for wide PVC door skin sheet, with stable extrusion pressure and ensuring a smooth door skin surface.
4. Three roller calender machine: Equipped with an intelligent roller temperature control system, it solves the stress deformation problem caused by uneven cooling of traditional boards, and the surface flatness error is less than 0.1 mm.
5. Self-cooling bucket: release the temperature from door skin
6. Two roller hauling off machine: tracking the PVC sheet with stable speed.
7. Precision shearing machine: The cut edges are clear and free of scratches
8. Roller stacker: stack the door skin sheet into one pallet.
9. Waste PVC crusher and grinder machine: Recycle the waste PVC into powder materials, then mix with new materials to extrude new door skin sheet. Waste PVC is necessary and important for the high-quality PVC door skin manufacturing process.
Parameters of PVC Door Skin Extrusion Line
| Item | Specification |
| Material | PVC |
| Width | 2000 mm |
| Thickness | 0.5 – 2 mm |
| Length | Adjustable |
| Extruder Type | SJZ92/188Conical Twin Screw |
| Screw and Barrel | specialized for soft PVC |
| Capacity | 500KG/H |
| Motor Power | 110KW |
Before shipment, the customer was invited to visit the EANS production facility for a comprehensive machine trial and acceptance inspection of the PVC Door Skin Production Line.
Complete Production Demonstration
A full trial production was conducted using PVC raw materials and processing conditions close to the customer’s actual production environment.
The customer was able to observe the complete manufacturing process, including extrusion stability, material plasticization, surface quality, and product forming performance.
On-Site Quality Verification
During the trial run, the customer inspected the key performance indicators of the PVC door skins produced by the line, including:
The actual production results provided direct verification of the equipment capability before shipment.
Hands-On Equipment Experience
The customer’s technical team participated in machine operation under the guidance of EANS engineers.
Through hands-on experience, they gained a deeper understanding of equipment operation, production adjustment, and daily maintenance requirements.
Technical Discussion and Solution Confirmation
During the factory visit, both teams discussed potential production challenges that might occur after installation in Iraq.
The EANS engineering team provided professional recommendations and customized solutions related to:
Final Acceptance Confirmation
After confirming the machine performance and production results, the customer completed the final acceptance process, and the PVC Door Skin Manufacturing Line was prepared for export packaging and delivery.
After visiting the EANS factory and participating in machine testing, the customer decided to cooperate with EANS based on several key advantages:
Customized Engineering Solutions
EANS not only provided a proven standard production solution but also developed a customized technical plan based on the customer’s actual requirements, local production conditions, and future development needs. This ensured that the PVC Door Skin Production Line could achieve stable operation and reliable performance after installation.
Based on the customer’s concerns, we provided customized solutions covering:
This ensured that the production line was designed for practical operation after installation.
Complete Turnkey Service Support
EANS provided a complete project solution, including:
This comprehensive service system helped eliminate the customer’s concerns about installation, operation, and long-term production stability.
Extensive Experience in PVC Extrusion Solutions
With years of experience in plastic extrusion machinery, EANS understands the real challenges faced by manufacturers during production, from equipment selection and process optimization to stable mass production.
The customer recognized EANS not only as an equipment supplier but also as a long-term technical partner for their PVC door skin manufacturing business.
Following EANS’s standardized project delivery process, the complete installation and commissioning procedure was successfully completed.
Equipment Manufacturing and Export Packaging
After production completion, all equipment underwent strict quality inspection before shipment.
Professional export packaging was applied to ensure safe transportation during long-distance ocean shipping.
International Shipping and Customs Support
EANS coordinated the logistics process and provided support throughout transportation and customs clearance to ensure that the equipment arrived at the customer’s factory safely and on schedule.
Overseas Installation Service
EANS engineers traveled to Iraq to complete:
This ensured that all components were properly installed according to the designed configuration.
Production Commissioning and Process Optimization
After installation, EANS engineers performed complete system commissioning and optimized production parameters based on the customer’s local PVC raw materials and operating conditions.
The commissioning process focused on:
Operator Training
To ensure independent operation after project completion, EANS provided one-to-one training for the customer’s operators.
The training covered:
• Daily production operation
• Machine maintenance
• Production parameter adjustment
• Common troubleshooting methods
Trial Production and Mass Production Support
During the initial production stage, EANS engineers stayed on-site to support trial production and optimize the manufacturing process.
With continuous technical support, the production line successfully transitioned into stable mass production.
After installation and commissioning, the new PVC Door Skin Production Line delivered significant improvements compared with the customer’s previous equipment.
Improved Product Quality Stability
The new production line significantly improved PVC door skin quality consistency, including:
This helped minimize material waste and reduce rework costs.
Higher Production Efficiency
With optimized extrusion technology and a more stable production system, the customer achieved higher production efficiency and longer continuous operation capability.The production line was able to support stable mass production to meet increasing market demand.
Reduced Manufacturing Cost
Through improved equipment efficiency and optimized production parameters, the customer reduced energy consumption per unit output and improved overall production economics.
Lower Labor Requirements
The integrated downstream system reduced manual intervention during production, helping the customer improve automation levels and reduce dependence on additional labor.
The completed PVC Door Skin Production Line is capable of manufacturing high-quality PVC decorative door skins for various interior applications.
The finished products feature:
Excellent Surface Appearance
Smooth and uniform surfaces suitable for further processing, including:
Consistent Thickness and Dimensional Stability
Precise thickness control ensures better forming performance and improves the consistency of final door production.
High-Quality Embossing Effects
The production line supports customized surface textures and wood grain embossing designs to meet different market requirements.
Suitable for Multiple Applications
The PVC door skins produced by this line can be used for:
“The quality and production cost issues of our previous equipment had troubled us for a long time. Before choosing EANS, we visited many factories and suppliers. What impressed us most was that the production results we saw during the factory trial were exactly the same as what we achieved after installation in Iraq.
The installation team was very professional, the operator training was detailed, and the technical support gave us great confidence. We will consider EANS again for our future production expansion.”
— Project Manager, Iraqi Door Manufacturing Company
