High Speed PVC Heating Cooling Mixer Machine
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High Speed PVC Heating Cooling Mixer Machine
High Speed PVC Heating Cooling Mixer Machine
High Speed PVC Heating Cooling Mixer Machine

High Speed PVC Heating Cooling Mixer Machine

This high-speed PVC heating and cooling mixer features a dual-chamber design, rapidly heating PVC resin, additives, and fillers to optimal temperatures for uniform mixing. The mixture is then quickly cooled to prevent clumping and ensure consistent product quality. Specifically designed for PVC profile, pipe, and sheet production lines, this high-speed PVC heating and cooling mixer reduces mixing time by 30% compared to traditional models, significantly lowers energy consumption, and can adapt to various formulation requirements.

EANS PVC heating cooling mixer machine is an indispensable core piece of equipment in high-volume PVC extrusion production lines.

  • Specifications
  • Model
    SRL-Z100/200 200/500 300/600 500/1000 800/1600
  • Capacity (liters)
    100/200 200/500 300/600 500/1000 800/1600
  • Main Motor Power (KW)
    14 - 67
  • Weight (kg)
    2500 - 8000

Application

PVC Additional Additives
PVC Additional Additives
PVC Resin
PVC Resin
Calcium Powder
Calcium Powder
PVC Resin
PVC Resin

Description

This high-speed PVC heating and cooling mixer is designed for precise and efficient material mixing. The heating tank rapidly heats up, fusing PVC resin, additives, and fillers into a homogeneous mixture; the adjacent cooling tank quickly stabilizes the mixture, preventing clumping or quality degradation. The system is driven by a high-powered main motor, ensuring a fast and stable mixing cycle. The equipment features an intuitive control panel and an automatic discharge cylinder, simplifying operations, reducing manual intervention, and ensuring high batch-to-batch consistency.

Description
  • The high-speed PVC heating and cooling mixer is mainly used for mixing PVC, WPC, and other plastic pipes, profiles, and sheets. The complete set of equipment consists of four main parts: high-speed mixing, low-speed cooling mixing, screw feeding, and a control box.
  •  
  • 1. Both the high-speed and low-speed mixing tanks are made of SS304 stainless steel, precision machined from 6mm thick steel plates.
  •  
  • 2. The high-speed mixing section employs three heating methods: self-friction heating, heat transfer oil heating, and electric heating. This allows for rapid and efficient heating of PVC resin and other chemical additives. The tank body uses 304 stainless steel flanges, and the cast aluminum lid is polished. The lid is lifted by a cylinder, and the tank walls are wrapped with heat-insulating cotton, greatly reducing heat loss and significantly shortening mixing time.
  •  
  • 3. The high-speed mixing motor uses a vertical dual-speed motor or a vertical single-speed motor. The single-speed motor uses frequency conversion speed regulation, resulting in low starting current and stable operation.
  •  
  • 4. The low-speed cooling mixing section uses circulating water cooling, and a cooling ring is located in the middle of the tank body, which can quickly and effectively reduce the material temperature and prevent material deterioration and yellowing.
  •  
  • 5. The pot body is made of 304 stainless steel flanges, and the cast aluminum pot lid is polished. The pot lid is raised and lowered by a cylinder.
Heating Mixer
Heating Mixer
Electric Cabinet
Electric Cabinet
Hot Mixer Paddle
Hot Mixer Paddle
Cold Mixer Paddle
Cold Mixer Paddle

Features Of EANS PVC Heating Cooling Mixer

The Advantages of High Speed PVC Heating Cooling Mixer Machine
  • The high-speed hot and cold mixing unit is controlled by a frequency converter or PLC, offering a high degree of automation, reducing mixing time, and producing a uniform mixture. The mixing process utilizes a negative pressure mixing principle, resulting in excellent mixing performance.
  • The impellers of the high-speed hot and cold mixing unit are made of precision stainless steel through pressure casting and have undergone static and dynamic balance testing to ensure stable and quiet operation. The cooler impellers employ a spiral stirring structure, ensuring no dead corners in the entire container, rapid cooling, and clean discharge.
The Advantages of High Speed PVC Heating Cooling Mixer Machine

Which the Application of PVC mixing machine

EANS high speed mixer is widely used for PVC formulations with different CaCO₃ loading ratios, making it suitable for the production of:

  •  
  • PVC pipes
  •  
  • PVC window profiles
  •  
  • PVC ceiling panels and WPC wall panels
  •  
  • PVC marble sheets
  •  
  • PVC WPC foam board
  •  
  • PVC edge banding
  •  
  • WPC decking flooring
  •  
  • SPC and LVT products

EANS mixing system can also be customized according to your formulation requirements, production capacity, and automation level to achieve consistent mixing quality and high production efficiency.

Specifications

Parameters of High Speed PVC Heating Cooling Mixer Machine
ModelSRL‑Z100/200SRL-Z200/500SRL‑Z300/600SRL‑Z500/1000SRL‑Z800/1600
Suitable MaterialsPVC/WPCPVC/WPCPVC/WPCPVC/WPCPVC/WPC
Capacity (liters)100/200200/500300/600500/1000800/1600
Agitator speed ( r/min)650/1300/100950/100475/950/100430/860/100370/740/50
Main Motor Power  (KW)14/22/7.545/7.540/55/1147/75/1560/90/30
Weight (kg)25003300380058008000
Dimension(m)

1.9*1.6*1.8

4.5×2.2×2.42*3.6*2.54.6×3×43.2*5.1*4.5

Why Chose EANS High Speed PVC Heating Cooling Mixer Machine

  • ● Professional and efficient, precise temperature control: Utilizing advanced heating and cooling technology, it ensures rapid and uniform mixing of PVC materials, achieving high-efficiency production and meeting stringent process requirements.
  •  
  • Stable and durable, energy-saving and low consumption: The combination of robust structure and optimized design ensures smoother equipment operation, lower energy consumption, and reliable long-term use, significantly reducing maintenance costs.
  •  
  • ● Intelligent control, multi-functional: The integrated intelligent control system offers simple and flexible operation, adapting to various PVC formulation requirements and easily switching between different production modes to improve overall efficiency.

High Speed PVC Heating Cooling Mixer Machine Video

Production Line Video
play

Production Line Video

FAQ

What materials are suitable for mixer?

EANS heating and cooling mixer machine is suitable for all types of plastic powder materials, such as PVC, WPC, and other plastic additives.

What is the ideal mixing temperature for PVC?

The optimal mixing temperature for PVC resin powder and processing aids is 120 degrees Celsius. If the temperature is too high, the processing aids will evaporate and be lost; if the temperature is too low, the mixing will be uneven.

Can this mixer handle PVC + CaCO₃ formulations?

Yes. EANS PVC Powder Mixer is specifically designed to mix PVC resin with calcium carbonate (CaCO₃), stabilizers, lubricants, pigments, and other additives. The high-speed heating mixer ensures rapid and uniform dispersion of all raw materials, while the cooling mixer quickly reduces the material temperature to prevent agglomeration and prepare the compound for extrusion.

What is a High Speed PVC Heating Cooling Mixer Machine?

The high-speed PVC heating and cooling mixer is a highly efficient device designed specifically for the lamination process of PVC (polyvinyl chloride) and other heat-sensitive plastics. It integrates heating, mixing, and cooling functions, enabling rapid and uniform mixing of materials and temperature control.

What are the applications of High Speed PVC Heating Cooling Mixers Machine?

High-speed mixers are mainly used for mixing PVC and various plastic materials, such as plastics, rubber, food, and daily chemical products, for mixing, coloring, and drying. They are the preferred equipment for producing plastic sheets, pipes, profiles, and biodegradable plastics.

What is the working principle of a High Speed PVC Heating Cooling Mixer Machine?

The resistance heating is activated, and the preheated raw materials are fed into the mixing chamber. As the mixing chamber rotates at high speed, centrifugal force throws the raw materials against the inner wall, causing them to repeatedly impact the surface. After rising to a certain height along the inner wall, the raw materials fall back to the center due to gravity, and the impeller then repeats the above process. During this cyclical motion, the raw materials continuously collide and change direction, generating frictional heat. Combined with external heating, this causes the temperature to rise. Ultimately, uniform mixing is achieved through the combined effects of centrifugal force, falling material, and heating.

What is the required conditions for High Speed PVC Heating Cooling Mixer Machine?

EANS technical team supply the turnkey plant, customer will clearly get the workshop layout with clear labor, land size, water and air consumption details

What is the delivery time of High Speed PVC Heating Cooling Mixer Machine?

around 45 - 60 days, according to customer requirements.

What motor brands are available?

EANS PVC mixer machine uses WN, LIDUO, etc. EANS team can customize the high speed PVC compounding mixer based on formulation and product level.

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