Hot-Cut PVC Granulation Line
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Hot-Cut PVC Granulation Line
Hot-Cut PVC Granulation Line
Hot-Cut PVC Granulation Line

Hot-Cut PVC Granulation Line

PVC granulation line is designed to process and granulate various types of PVC materials. In the PVC granulator machine, the mixed PVC materials are pushed axially through the gaps between the screw and barrel by the screw threads, allowing the material particles to agglomerate into uniform spherical granules under extrusion pressure. According to the characteristics of the material and the type of PVC being processed, the PVC granulator machine can be divided into rigid PVC granulators and flexible PVC granulators. The PVC granulation line is widely used in the production of PVC raw materials for PVC pipes, PVC profiles, PVC sheets, PVC boards, and other PVC products.

  • Specifications
  • Model
    SJZ55/120 SJZ65/132 SJZ80/156 SJZ92/188
  • Capacity (KG)
    150/250/450/750
  • Main Motor Power(KW)
    22/37/55/110
  • Granules Diameter (mm)
    Φ3 - Φ4

Application

Raw Material
Raw Material
Oleamide Powder
Oleamide Powder
Calcium Powder
Calcium Powder
PVC Resin
PVC Resin

Description

  • PVC pelletizing machine is used to granule all type PVC materials, the mixed PVC materials are pushed axially through the gaps between the screw and barrel by the screw threads, causing the material particles to agglomerate into spheres by extrusion pressure.

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  • Through the granulation die of the PVC granulator machine and hot-cut into uniform granules by a hot-cutting system. After cutting, the PVC granules are transported by an air conveying system and pass through a cooling and screening unit of the PVC granulation line, finally obtaining high-quality qualified granules.

  •  
  • PVC granulator machine adopts the SJSZ series high-efficiency twin-screw extruder, which features strong mixing capability, uniform plasticizing, and stable output. It can produce PVC granules with consistent quality and offers excellent adaptability to different PVC formulations.

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  • PVC granulation line is equipped with a variable frequency speed control system with five-level speed regulation, which effectively reduces energy consumption while maintaining stable production output.

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  • From feeding and granulation to cooling and screening, the PVC granulation line operates in a fully coordinated process, reducing manual intervention and significantly improving production efficiency.

Description
  • PVC granulation extrusion production process:
  •  
  • Mixing: Raw materials are first mixed according to the formula and then fed into the PVC granulator machine through a feeding system. Inside the screw barrel, the material is heated and plasticized, and then conveyed forward by the rotating screw.

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  • Special Screw and Barrel : PVC granulator machine adopts a high-performance conical twin-screw extrusion system. The screw structure of the PVC granulation line is optimized for different PVC blends to achieve efficient plasticization and uniform mixing, ensuring smooth material flow and stable extrusion performance.

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  • Advanced Pelletizing Head : PVC granulator machine is equipped with a high-precision pelletizing die head that ensures molten PVC material is extruded evenly. This design guarantees uniform particle size (Φ3–4 mm) and a smooth appearance, making the PVC granulation line suitable for various PVC granulation production requirements.

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  • Dust Removal System : PVC granulation line features a cyclone separation dust removal system. This system in the PVC granulator machine effectively separates dust during the production process, maintains a clean working environment, and improves raw material utilization.

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  • Automated Granulation Process : From feeding, extrusion, granulation, cooling to screening, the PVC granulation line operates with a highly automated process. The PVC granulator machine significantly reduces labor costs while improving overall production efficiency.

Electric motor
Electric motor
Cross-shaped paddle
Cross-shaped paddle
Cross-shaped paddle
Cross-shaped paddle
High-speed mixer
High-speed mixer
Cross-shaped paddle
Cross-shaped paddle
Cold mixer agitator paddle
Cold mixer agitator paddle
Cross-shaped paddle
Cross-shaped paddle
Cross-shaped paddle
Cross-shaped paddle

PVC Granulation Line Video

Production Line Video
play

Production Line Video

Features

The Advantages of PVC Granulation Line
  • Twin-screw forced conveying ensures uniform and stable plasticization.

  • High output and stable operation make it suitable for continuous production.

  • Excellent mixing and dispersion results in consistent pellet quality.

  • High degree of automation makes operation and maintenance convenient.

  • Low energy consumption and high efficiency reduce production costs.

The Advantages of PVC Granulation Line

Specifications

Parameters of PVC Granulation Line
ModelSJZ55/120SJZ65/132SJZ80/156SJZ92/188
Suitable MaterialsRigid PVC/Soft PVCRigid PVC/Soft PVCRigid PVC /Soft PVCRigid PVC/Soft PVC
Capacity (KG)150250450750
Granules Diameter(mm)Φ3 - Φ4Φ3 - Φ4Φ3 - Φ4Φ3 - Φ4
Main Motor Power  (KW)223755110
Dimension(m)

10*1.6*1.8

11*1.6*1.812*1.6*1.815*1.6*1.8

Why Chose EANS PVC Granulation Line

  • ●Efficiency Production : EANS PVC granulation line utilizes a high-performance twin-screw extrusion system with strong conveying capacity. The PVC granulator machine enables continuous and stable production of PVC granules, significantly improving overall production efficiency and shortening production time.
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  • ●Precise Temperature Control : EANS PVC granulation line is equipped with an advanced temperature control system that precisely controls the processing temperature at each stage. This allows the PVC granulator machine to effectively protect heat-sensitive PVC materials from degradation, ensuring stable extrusion performance and consistent granule quality.
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  • ●Uniform PVC Granules : With high-precision hot-cut pelleting mold, the PVC granulator machine produces PVC granules with uniform size, smooth surface, and excellent stability.
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  • ●Flexible Processing of Various PVC Formulations : EANS PVC granulation line can process a wide range of PVC materials, including rigid PVC, flexible PVC, recycled PVC, and various modified formulations. Our PVC granulator machine provides manufacturers with the flexibility to produce different PVC compounds according to market demand.

FAQ

What is a PVC Granulation Line?

PVC granulation line is used to convert PVC powder or mixed PVC materials into uniform PVC granules. The PVC granulator extrusion production line includes a mixer, feeding system, PVC granulator machine (twin-screw extruder), pelletizing unit, cooling system, and screening equipment to produce high-quality PVC pellets for further processing.

What industries use PVC Granulation Lines?

The PVC granulation line is widely used in industries such as PVC pipe manufacturing, PVC profile production, cable material processing, PVC sheet and board production, and recycled plastic processing.

What is the granules size produced by the PVC Granulator Machine?

The PVC granulator typically produces granules 3–4 mm in diameter, depending on the pelletizing die design and cutting system. The granules have a smooth, uniform surface and size, making them suitable for subsequent extrusion.

What materials PVC Granulator Machine process?

PVC granulator line can process various types of PVC materials, including rigid PVC (PVC-U), flexible PVC (PVC-P), recycled PVC, and modified PVC compounds. It is widely used in the production of raw materials for PVC pipes, profiles, cables, sheets, and injection molding products.

What is the advantage of twin-screw PVC Granulation Line?

The twin-screw design ensures a more uniform distribution of additives and fillers, thereby improving the quality and consistency of the final product. Because both screws work together, the material extrusion output is significantly higher than with a single screw pelleting machine.

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