PS Picture Frame Extrusion Line
PS Picture Frame Extrusion Line
PS Picture Frame Extrusion Line
PS Picture Frame Extrusion Line
PS Picture Frame Extrusion Line
PS Picture Frame Extrusion Line
PS Picture Frame Extrusion Line
PS Picture Frame Extrusion Line
PS Picture Frame Extrusion Line
PS Picture Frame Extrusion Line

PS Picture Frame Extrusion Line

Profile Type:  PS foam picture frames, mirror frames, and interior decoration PS decorative profiles.

Profile Design: Customized moulds are available according to different shapes, sizes, and decorative requirements.

Required materials for PS picture frame production: HIPS, EPS, foam agent, and additives.

Surface Treatment: Hot stamping, embossing, and other decorative finishing options.

As a professional plastic machine manufacturer, The EANS PS picture frame extrusion line is designed to manufacture PS foam picture frames, photo frames, mirror frames, and decorative moulding profiles. The complete production line integrates PS extrusion, co-extrusion, profile moulding, cooling calibration, hot stamping, embossing, hauling-off, cutting, and stacking. Customized moulds and production configurations are available for different PS frame sizes, shapes, surface finishes, and output requirements.

  • Specifications
  • Model
    SJ65/25 SJ75/25

APPLICATION OF PS PHOTO FRAME

DESCRIPTION OF PS PICTURE FRAME EXTRUSION LINE

EANS PS picture frame extrusion line is a complete PS profile manufacturing solution, specially designed for producing decorative polystyrene (PS) frame profiles. EANS is committed to providing global picture frame and decorative profile manufacturers with stable production efficiency and consistent profile quality.

The PS picture frame extrusion line can be customized according to different market requirements, including mould design, profile dimensions, and surface finishing options. With stable extrusion performance and precise profile forming capabilities, EANS provides efficient solutions for businesses looking to establish or expand their decorative PS profile production operations.

DESCRIPTION OF PS PICTURE FRAME EXTRUSION LINE
  • The following section introduces the complete production process of the PS Picture Frame Extrusion Line.

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  • ‹ PS Picture Frame Manufacturing Process ›

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  • 1. Raw Material Mixing: HIPS, EPS resin, and additives are evenly mixed

     

  • 2. Single screw extruder: Produces the foamed PS core layer, Customized screw design ensures good plasticization and stable foam quality

     

  • 3. Co-extruder: Creates a solid PS surface layer, improving profile strength and surface appearance

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  • 4. Profile Moulding: The molten PS material is shaped into customized profiles through specially designed moulds according to different designs, sizes, and application requirements.

     

  • 5. Cooling: The cooling system ensures accurate profile dimensions, smooth surfaces, and stable profile shapes after extrusion.

     

  • 6. Hot Stamping: transfers decorative foil onto the PS profile surface, creating various finishes such as wood grain, metallic effects, and other decorative patterns.

     

  • 7. Haul-off: provides a stable pulling force to maintain continuous production and ensure consistent profile quality.

     

  • 8. Cutting & Stacking: The automatic cutting system cuts profiles into required lengths, while the stacking unit facilitates convenient collection of finished products.

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  • EANS PS Picture Frame Extrusion Line ensures consistent profile dimensions, excellent surface finishes, and stable production efficiency. With customized mould solutions and reliable performance, EANS helps manufacturers produce picture frames, mirror frames, and interior decorative profiles to meet diverse market requirements.
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PS Profile Extruder Machine
PS Profile Extruder Machine
Co-Extruder
Co-Extruder
Hot Stamping Embossing Machine
Hot Stamping Embossing Machine
Finished PS Picture Frame
Finished PS Picture Frame

KEY POINTS ABOUT PS FRAME PRODUCTION FACTORY

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  • 1. Factory size: According to the customer's required capacity, the EANS team will guide you on the required workshop length and width, water, air, and electricity consumption for PS frame production

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  • 2. Advanced extrusion solution: With professional extrusion technology and complete production solutions, helps customers produce high-quality PS photo frames, mirror frames, and decorative profiles efficiently. EANS engineers customize PS frame production lines according to customer requirements..

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  • 3. Operator: PS picture frame extrusion line employ continuous polymer extrusion molding processes. Any imbalance in parameters such as raw material fluctuations, temperature, screw speed, die pressure, or cooling and shaping can directly cause defects in the profiles. Technical personnel play a crucial role in ensuring stable mass production, quality control, cost reduction, and efficiency improvement.

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  • 4. The formulation of PS picture frame profiles mainly depends on the required density, surface quality, strength, and decorative effect. EANS team will guide you to adjust the formula for different product levels.

PS PICTURE FRAME PROFILE STRUCTURE

Foamed PS Core + Solid PS Surface Layer

A two-layer PS picture frame profile can combine a lightweight foamed PS core with a denser solid PS surface layer.

The foamed core reduces profile weight and material use, while the outer layer provides a smoother, more durable surface for decorative finishing. Depending on the product design, the EANS PS profile extrusion line can be configured with a main extruder and co-extruder to produce the required profile structure.

A typical production system uses a main extruder to form the foamed PS core and a co-extruder to apply the solid PS surface layer. The two materials are combined through a customized co-extrusion die and then calibrated and cooled to maintain the required profile dimensions and surface quality.

This two-layer construction allows manufacturers to produce lightweight PS picture frame profiles with different shapes, dimensions, colors, and surface finishes according to specific market and design requirements.

Foamed PS Core + Solid PS Surface Layer

FEATURES OF EANS PS PICTURE FRAME EXTRUSION LINE

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  • 1. High Production Efficiency: Continuous PS frame extrusion production improves output and reduces labor costs. Automatic processes including extrusion, cooling, embossing, hot stamping, cutting, and stacking ensure stable production

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  • 2. Stable Extrusion Performance:  The optimized extrusion system provides stable material plasticization and continuous operation, ensuring uniform PS frame profile quality and reliable production performance

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  • 3. Excellent Surface Finishing: Picture frames, mirror frames, and other decorative items require a variety of wood grains, metal finishes, and other patterns. EANS PS picture frame production line's integrated hot stamping and embossing process can create highly attractive decorative effects.

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  • 4. Efficient Production Solution: The complete PS photo frame production process reduces manual operation requirements and improves production efficiency for large-scale PS decorative profile manufacturing.

SPECIFICATION OF PS PICTURE FRAME MAKING MACHINE

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The following specifications provide key technical details of the EANS PS picture frame production line, including motor power, production capacity, and profile dimensions. These parameters help manufacturers understand the machine configuration and select a suitable solution for decorative PS profile production.

ModelOutputProfile Width RangePower
SJ65/2530 KG/H1 - 10 cm50 KW
SJ75/2550 KG/H1 - 10 cm60 KW
SJ90/2560 KG/H10 - 20 cm90 KW
SJ120/2590 KG/H10 - 30 cm130 KW
SJ150/25120 KG/H15 - 60 cm150 KW

VIDEO OF PS PICTURE FRAME EXTRUSION LINE

PS PICTURE FRAME EXTRUSION MACHINE
play

PS PICTURE FRAME EXTRUSION MACHINE

FAQ

What Is a PS Picture Frame?

A PS picture frame is a decorative frame made from polystyrene (PS), commonly used to display and protect pictures, photographs, artwork, mirrors, and other decorative items. PS picture frames are lightweight, moisture-resistant, easy to process, and available in a wide range of shapes, sizes, colors, and surface finishes.

How Is a PS Picture Frame Manufactured?

PS picture frames are typically manufactured by extruding polystyrene (PS) into continuous decorative profiles, followed by cooling, surface finishing, cutting, and other downstream processes. For foam PS picture frames, the extrusion line is designed to produce a lightweight foam core while maintaining the required profile shape and surface quality.

Can PS Picture Frame Production Line produce customized profile designs?

Yes. EANS provides customized mould solutions based on different profile shapes, dimensions, and decorative requirements. The line can produce various PS picture frame profiles to meet customer designs and market demands.

What surface finishes are available for PS decorative profiles?

The PS decorative profile production line can be equipped with a hot stamping machine to create various decorative effects, including wood grain, metallic finishes, and other patterns. These surface finishing options help manufacturers produce attractive PS profiles for picture frames, mirror frames, and interior decoration applications.

What materials are used for PS frame profile production?

The main raw material is polystyrene (PS) resin, combined with necessary additives to ensure stable extrusion performance and consistent profile quality. The material formula can be adjusted according to specific product requirements and profile applications.

What equipment is included in the PS Picture Frame Production Line?

The complete PS frame production line typically includes a mixing system, extruder, profile mould, cooling and calibration system, hot stamping machine, haul-off unit, and cutting system. The configuration can be customized based on profile design, production capacity, and surface finishing requirements.

Can recycled PS materials be used for decorative profile production?

Yes, Recycled PS materials can be considered depending on the final product requirements, profile quality standards, and surface finishing requirements. EANS can help customers evaluate suitable material formulas and production solutions based on their specific applications.

How does the PS profile extrusion line ensure product quality?

The PS profile extrusion line adopts stable extrusion, precise mould forming, and effective cooling and calibration systems to maintain accurate profile dimensions, smooth surfaces, and consistent product quality during continuous production.

RELATED PS PICTURE FRAME PRODUCTION LINE

COMPANY PROFILE

Zhangjiagang EANS Machinery is a professional plastic extrusion machine manufacturer specializing in the design, development, and production of complete extrusion lines and auxiliary equipment. With over 20 years of experience in the plastics processing industry, EANS team provides reliable extrusion solutions for plastic manufacturers worldwide. With advanced extrusion technology, precision manufacturing capabilities, and professional engineering support, EANS delivers complete turnkey solutions from extrusion system design and equipment manufacturing to installation guidance and production support.
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