Home Product PS Profile Making Machine PS Skirting Board Production Line
Application Profiles: PS skirting boards, ceiling corner trims, wall panels, decorative mouldings, and other interior decoration PS profiles.
Profile Customization: Customized moulds are available for different profile shapes, sizes, thicknesses, and surface designs.
Raw Materials: HIPS, EPS, foaming agents, color masterbatch, and additives are used to produce lightweight and decorative PS profiles.
Surface Finishing: Hot stamping, embossing, film lamination, and other finishing options are available for various decorative effects.
EANS PS Skirting Board Production Line provides a flexible manufacturing solution. With adjustable configurations and reliable production performance, the PS Skirting Board Production Line can efficiently produce different profile designs while maintaining consistent product quality and improving production efficiency.
PS skirting board production line is a complete extrusion solution developed for large-scale production of lightweight PS decorative profiles. The PS skirting board extrusion machine is designed to overcome common challenges in PS profile manufacturing, such as unstable foaming, uneven surface quality, and inconsistent profile dimensions during continuous production.
During the production process, the PS material is plasticized and foamed under controlled extrusion conditions to achieve uniform density and stable profile structure. The specially designed forming system ensures accurate profile shaping, while the calibration and cooling system maintains dimensional stability and surface smoothness after extrusion.
The following section introduces the complete production process of the PS skirting board production line.
1. Raw Material Mixing: PS resin, foaming agents, color masterbatch, and additives are mixed evenly according to the product formula to ensure stable extrusion performance and consistent profile quality.
2. Single Screw Extrusion: The mixed material is fed into the single screw extruder for melting, plasticizing, and stable extrusion.
3. Co-extrusion: The optional co-extrusion system enables the production of multi-layer profiles with different colors or materials, improving surface effects and functional performance according to market requirements.
4. Die Forming: The molten PS material passes through a customized die to form the required skirting board profile with accurate dimensions and stable shape.
5. Vacuum Calibration & Cooling: The profile is shaped and cooled through the calibration system to maintain dimensional accuracy, surface smoothness, and prevent deformation.
6. Hot Stamping Surface Decoration: The hot stamping system creates decorative effects such as wood grain, metallic effects, and marble patterns.
7. Haul-off: The haul-off unit provides stable pulling force to ensure continuous production and consistent profile movement.
8. Automatic Cutting & Stacking: The finished profiles are automatically cut into required lengths and stacked for convenient handling.
1. Factory Requirements: According to the required production capacity and product range, EANS engineers provide guidance on workshop layout, production line dimensions, and requirements for electricity, water, and air supply to ensure smooth installation and operation.
2. Production Line Configuration: PS skirting board production requires a suitable extrusion solution based on profile size, output requirements, and surface finishing needs. EANS provides customized production line configurations to help manufacturers achieve stable and efficient production.
3. Profile Quality Control: During PS skirting board production, factors such as material formulation, extrusion temperature, screw speed, die pressure, and cooling conditions directly affect profile density, dimensional accuracy, and surface quality. Proper process control is essential for maintaining consistent product quality.
4. Product Requirements & Material Formula: The formulation of PS skirting board profiles depends on the required density, hardness, surface quality, and decorative effects. Different product requirements require suitable material ratios and processing conditions to achieve stable profile performance.
1. Produce Multiple PS Decorative Profiles: The production line supports the production of PS skirting boards, corner trims, wall panels, and other decorative profiles, helping manufacturers expand product categories with one flexible solution.
2. Consistent Product Quality: The optimized extrusion, forming, and cooling systems help maintain stable profile dimensions, uniform density, and smooth surfaces, reducing quality variations during continuous production.
3. Flexible Product Customization: With customized moulds and adjustable production configurations, manufacturers can develop different profile designs, sizes, and decorative styles according to market requirements.
4. Reduced Labor Requirements: The integrated production process from extrusion to cutting reduces manual operations, improves production efficiency, and makes large-scale PS profile manufacturing easier to manage.
Choosing the right PS Skirting Board Production Line depends on factors such as profile design, required output, extrusion performance, and finishing requirements. The following specifications show the production capabilities of the line and provide a reference for manufacturers planning their PS decorative profile production.
| Model | Capacity | Max Width | Power |
|---|---|---|---|
| SJ65/25 | 30 KG/H | 1 - 10 cm | 50 KW |
| SJ75/25 | 50 KG/H | 1 - 10 cm | 60 KW |
| SJ90/25 | 60 KG/H | 10 - 20 cm | 90 KW |
| SJ120/25 | 90 KG/H | 10 - 30 cm | 130 KW |
| SJ150/25 | 120 KG/H | 15 - 60 cm | 150 KW |
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