PVC Corner Beads Extrusion Making Machine
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PVC Corner Beads Extrusion Making Machine
PVC Corner Beads Extrusion Making Machine
PVC Corner Beads Extrusion Making Machine

PVC Corner Beads Extrusion Making Machine

The PVC corner bead making machine is used to produce the corners and arch beads that protect the corner edge formed by the gypsum boards, and the bead edge enables an aesthetic finish of the putty. The advantage of the PVC beads is better mechanical protection of the edge, and the risk of damage to the beads during manipulation is significantly lower. EANS developed various PVC corner bead production lines with double cavity, four cavity, six cavity, etc., save time and effort, and increase extrusion capacity.

  • Specifications
  • Model
    SJ65/132
  • Width
    300 mm
  • Extruder Motor
    37KW
  • Capacity
    6Tons(24hrs)

Application

Description

  • PVC corner bead production line are used to produce interior and exterior wall corner guards.
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  • Using PVC corner beads can speed up construction, improve quality, maintain the aesthetics of wall corners, prevent corner cracking, and reduce the risk of damage.
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  • PVC corner beads are made of environmentally friendly PVC materials. It is strong, tough, corrosion-resistant, impact-resistant, and has good adhesion. The edges and corners of corner beads are softened to reduce damage, better fit the wall surface, and enhance the corner's impact resistance.
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  • PVC corner beads are made from online punching machine, the punched holes are flat and burr-free, allowing for better bonding with putty powder.
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  • PVC corner beads can be integrated with fiberglass mesh fabric, effectively solving common problems such as unevenness, lack of dryness, and susceptibility to impact damage in both internal and external insulation. This significantly increases the impact resistance of wall corners.
Description
  • PVC corner bead production line production process:

  •  
  • 1. Extruder: Adopt a high-precision hardened gear reducer transmission, with the main drive using an ABB frequency converter, resulting in oil-free operation, low noise, and low power consumption. The extruder uses a conical twin-screw, eliminating the need for granulation and directly extruding PVC powder. The screw and barrel are made of high-strength nitrided alloy steel (38CrMoALA) or high-strength bimetallic screws, ensuring a long screw service life.
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  • 2. Mold: Six out, Six-cavity die, can make six pcs each time, resulting in high output, uniform product quality, and excellent performance.
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  • 3. Vacuum Cooling Table: A three-dimensional adjustable forming table with an effective length of 3 meters, adjustable vertically and horizontally. Multiple cooling and forming channels ensure fast speed and energy efficiency.
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  • 4. 2.5M Tractor Machine: Two independent motors drive the traction belt, allowing independent adjustment of the PVC corner beads traction speed. This makes operation and the PVC corner molding process more rational and stable, improving the product qualification rate.
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  • 5. Fully Automatic High-Speed ​​Punching Machine (including cutting): This punching machine uses ABB frequency conversion speed regulation to synchronize with the extrusion speed. Positioned after the traction machine, the formed PVC corner beads are fed forward by the traction machine, punched, and then pneumatically cut and falls into the stacking rack. It enables continuous online punching, producing aesthetically pleasing and uniform holes.
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  • 6. Cutting Equipment: Utilizing pneumatic punching and cutting with alloy blades and an automatic meter counting device, the cutting length is adjustable. 
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  • 7. Stacking: automatically palletizes multiple pieces into one stack, eliminating the need for manual material handling and reducing labor costs.
Conical Twin Screw Extruder
Conical Twin Screw Extruder
Extrusion Mold
Extrusion Mold
After Punching
After Punching
Finshed Corner Beads
Finshed Corner Beads

Features

The Advantages of PVC Corner Beads Making Machine
  • High Efficiency and Stability: Equipped with a high-performance conical twin-screw extruder, the equipment delivers strong extrusion capability, ensuring thorough plasticization of the raw materials, eliminating bubbles and impurities. The molten material is then extruded through the die head into the pre-designed corner guard shape.
  • Flexible Customization: The precision molding die allows for flexible adjustment of product specifications, enabling designs for different types of corner guards (right angle, arc, L-shaped, T-shaped, etc.).
The Advantages of PVC Corner Beads Making Machine

Specifications

Parameters of PVC Corner Beads Making Machine
ModelSJZ55/120SJZ65/132
Suitable MaterialsPVCPVC
Applicable Panel Width(mm)<300< 300
CavityFour OutSix Out
Main Motor Power  (KW)2237
Capacity (KG/24Hour)40006000
Dimension(M)17*3*2.518*3*2.5

Why Chose EANS PVC Corner Beads Making Machine

  • ● Advanced Extrusion Technology: EANS PVC corner beads making machine utilize a high-performance conical twin-screw extruder to ensure thorough mixing of PVC raw materials and functional additives, producing ultra-tough corner protectors without the need for granulation.
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  • ● Customized Solutions: can adapt to different proportions of raw material formulations, supporting the addition of fillers or recycled materials. This production line supports flexible adjustments to corner bead specifications to adapt to various application scenarios (protection and decoration of corners, ceilings, door frames, eaves, etc.).
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  • ● Reliable After-Sales Service: EANS focuses on PVC corner bead making machine manufacturing high-quality equipment, providing comprehensive services including pre-sales consultation, on-site installation guidance, professional technical training, and long-term after-sales maintenance support. Help customers efficiently solve production challenges and ensure continuous and stable equipment operation.

PVC Corner Beads Extrusion Making Machine Video

Production Line Video
play

Production Line Video

FAQ

What is PVC Corner Beads?

PVC corner bead making machine is used to produce the corners and arch beads that protect the corner edge formed by the gypsum boards, and the bead edge enables an aesthetic finish of the putty. Based on the function, they can be divided into interior angles and exterior angles.

What is the formula of PVC Corner Beads?

  • The formulation of PVC corner beads mainly consists of PVC resin, Calcium carbonate, and processing additives to achieve specific properties. These components are then uniformly mixed and processed into PVC corner beads through extrusion machine and precision molding processes. Specific formulations can be adjusted according to requirements for flexibility, abrasion resistance, or environmental standards.

What is the components of PVC Corner Bead Production Line?

PVC corner bead production line consists of raw material mixing system, conical twin screw extruder, extrusion die and calibration mold, vacuum cooling table, traction machine, on-line punching and cutting machine, and automatic stacker machine.

What is the required conditions for PVC Corner Bead Production Line?

EANS technical team supply the turnkey plant, customer will clearly get the workshop layout with clear labor, land size, water and air consumption details

What is the delivery time of PVC Corner Bead Production Line?

around 45 - 60 days, according to customer requirements.

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