PVC Marble Sheet Extrusion Production Line
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PVC Marble Sheet Extrusion Production Line
PVC Marble Sheet Extrusion Production Line
PVC Marble Sheet Extrusion Production Line

PVC Marble Sheet Extrusion Production Line

Newest PVC artificial marble sheet Production Line is equipped with conical twin screw extruder, extrusion T die, calender machine, hauling off machine, cross cutting Machine, and automatic stacker.

  • Adopting integrated calendering technology guarantees PVC sheet thickness uniformity and  smooth surface.
  • Conical twin screw extruder ensures efficient material plasticization.
  • The one-step forming extrusion process enhances production efficiency and product consistency, making it ideal for high-quality decorative marble sheet manufacturing.
  • Specifications
  • Model
    SJ80/156 SJ92/188
  • Width
    1200mm/1560mm/2000mm
  • Extruder Motor
    75KW/110KW
  • Capacity
    10Tons/15Tons(24hrs)

PVC Marble Sheets Application

PVC Marble Sheet Production Line Description

  • PVC marble sheet production line supports multi-specification customization and quick die changeovers, flexibly meeting diverse market demands.
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  • PVC marble sheet production line utilizes three core technologies: twin-screw extrusion system, four-rollers calender system(forming), and UV surface treatment system.
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  • 1. The conical twin-screw extruder, through a special thread design and cast aluminum temperature control system, achieves efficient plasticization of PVC powder, with temperature control accuracy reaching ±1℃. Its capacity covers 400-750 kg/h, producing a full range of sheet materials with a width of 1220 mm and a thickness of 1-6 mm, meeting diverse needs from wall decoration to furniture panels.
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  • 2. The precision four-roll forming device employs independent servo synchronous control, combined with an intelligent roller temperature control system, solving the stress deformation problem caused by uneven cooling in traditional sheet materials, resulting in a surface flatness error of less than 0.1 mm.
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  • 3. In the surface treatment stage, high-precision texture replication technology achieves 98% simulation of natural stone such as marble and granite, with a scratch resistance rating of 3H and a yellowing resistance period exceeding 10 years.
PVC Marble Sheet Production Line Description

Features of PVC marble sheet production line 

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1. Conical twin-screw extruder: Specifically designed for high calcium products, Produced PVC sheet material possesses stone-like properties and is equipped with a PLC control system for real-time monitoring of the material extrusion system.

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2. Extrusion T die: Made from P20 material, its precision remains unaffected by prolonged high-temperature operation, allowing for precise control of sheet thickness from 1 to 4 millimeters.

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3. Calendar machine: Multiple sets of heat-conducting oil-controlled calendering rolls precisely control the PVC marbel sheet thickness, enable online embossing and lamination synchronization.

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4. Hauling Off -Cross Cutting Machine and Automatic Stacker: complete stable traction, fixed-length cutting, and automatic sorting & stacking in turn, save the labor cost, and improve efficiency

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EANS PVC marble sheet production line not only achieves high-output, high-quality one-step forming of PVC marble sheets but also effectively reduces manual intervention. and production costs, winning consistent recognition from global customers.

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The produced PVC marble sheet has the effect of natural marble, with clear veining and a simulation effect of over 99.5%. The color is uniform, the surface is smooth, wear-resistant, and has a hardness of 5H-7H. It is easy to clean, stain-resistant, B1 fire-retardant, radiation-free, and of high quality.

Conical Twin Screw Extruder
Conical Twin Screw Extruder
Extrusion T die
Extrusion T die
Calender Machine
Calender Machine
Cooling Bracket
Cooling Bracket

Key Points of PVC Marble Sheet Production

● According to your PVC marble sheet panel factory scale, we will make the related production plan and suggest the factory matters, including:

  •  
  • 1. Installation power and consumption power of PVC marble sheet production line
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  • 2. Required land size(Length*Width*Height), and can also make the production layout based on your current factory.
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  • 3. Water and compressed air consumption.
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● Advanced machine, EANS PVC marble sheet production line supports one-click switching of product specifications, reducing specification adjustment time from 2 hours on traditional production lines to 15 minutes, and lowering material loss rate to 1.2%. The fixed-length cutting system achieves an accuracy of ±0.5mm.

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● Operator, an experienced operation help you to control the panel quality, reduce the wastage, and maintain the equipment in production. Eans Machines has after-sales service teams in many countries around the world to help you easily solve technical problems.

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● Formulas play a crucial role in tPVC marble sheet production line, Eans machines customize formulas according to different countries.

Features

Advantages of PVC Marble Sheet From Eans Machine
  • Waterproof and moisture-proof: The main component is vinyl resin, which is not afraid of water and will not mold due to high humidity.
  • Good flexibility: can be bent to fit curved staircases, is lightweight, and has no requirements on the load-bearing capacity of the staircases.
  • Wide variety of patterns: marble patterns, stone patterns, wood flooring patterns, etc., and even personalized customization is possible, with realistic and beautiful textures.
Advantages of PVC Marble Sheet From Eans Machine

Specifications

Parameters of PVC Marble Sheet Production Line
ModelSJZ80/156SJZ92/188
MaterialsPVCPVC
Applicable Panel Width(mm)<1220< 2000
Sheet Thickness (mm)0.5-41.5-6
Main Motor (KW)75110
Capacity (Ton/24Hour)1012-15
Dimension(M)22*4*3.524*4*3.5

Why Chose EANS PVC Marble Sheet Production Line

Advanced extrusion system: EANS PVC marble sheet production line is equipped with a fully automated control system that monitors key parameters such as extrusion pressure, roller speed, and die temperature in real time through an integrated human-machine interface.

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Fully-Automatic: Combined with a fully automated stacking robot, it achieves unmanned operation from extrusion to packaging, saving 60% of labor costs compared to traditional production lines.

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High Performance: EANS technical team optimized process parameters, improving the uniformity of PVC marble sheet density by 25% and achieving a bending strength of 45MPa, exceeding national standards by 30%.

PVC Marble Sheet Extrusion Line Video

PVC Marble Sheet Production Line Video
play

PVC Marble Sheet Production Line Video

FAQ

What is PVC Marble Sheet?

PVC marble slabs are a synthetic material commonly used for interior decoration such as flooring, walls, ceilings, door frames, and cabinet panels. They possess properties such as heat insulation, moisture resistance, flame retardancy, acid and alkali resistance, and corrosion resistance.

What is the formula of PVC Marble Sheet?

It is made of PVC resin and uses techniques such as lamination, transfer printing and UV coating to simulate the texture and appearance of marble.

What is the components of PVC Marble Sheet Production Line?

The PVC marble production line consists of: a conical twin-screw extruder, a T-die, a vertical calender (including online lamination), cooling rollers, a traction and trimming device, a shearing machine, and a sheet lifting machine.

What is the required conditions for PVC Marble Sheet Production Line?

EANS technical team supply the turnkey plant, customer will clearly get the workshop layout with clear labor, land size, water and air consumption details

What is the delivery time of PVC Marble Sheet Production Line?

around 45-60 days, depending on customer requirements.

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