PVC Marble Sheet Making Machine

 

PVC Marble Sheet Making Machine

PVC Marble Sheet Making Machine
PVC Marble Sheet Making Machine
PVC Marble Sheet Making Machine
PVC Marble Sheet Making Machine
PVC Marble Sheet Making Machine
PVC Marble Sheet Making Machine
PVC Marble Sheet Making Machine
PVC Marble Sheet Making Machine
PVC Marble Sheet Making Machine
PVC Marble Sheet Making Machine
PVC Marble Sheet Making Machine
PVC Marble Sheet Making Machine

PVC Marble Sheet Making Machine

PVC marble sheet making machine is a complete extrusion production line designed for manufacturing decorative PVC marble sheets, PVC stone plastic panels, and interior wall decoration sheets. The PVC marble sheet production line integrates material mixing, PVC extrusion, T-die forming, calendering, surface treatment, cooling, cutting, and stacking systems to ensure stable production and consistent product quality.

  • Required materials for PVC marble sheet production: PVC resin, calcium carbonate, and processing additives
  • Surface patterns: marble, stone, wood grain, and customized 
  • PVC marble sheet width: 1200mm / 1560mm / 2000mm
  • Production capacity: 400kg/h-600kg/h

EANS PVC marble sheet making machine produces lightweight and durable decorative sheets with marble-like colors, textures, and surface finishes. PVC marble sheets are widely used for interior wall decoration, ceilings, partitions, and other decorative applications as an alternative to traditional stone materials.

  • Specifications
  • Model
    SJZ80/156 SJZ92/188

APPLICATION

SPECIFICATION OF PVC MARBLE SHEET MAKING MACHINE

Parameters Of PVC Marble Sheet Making Machine
ModelSJZ80/156SJ92/188
Production Capacity450 kg/h650kg/h
Maximum Sheet Width
< 1200 mm

< 2000 mm

Sheet Thickness (mm)0.5 to 4 mm1 to 6 mm
Main motor power75 KW110KW
Dimension(M)22*4*3.524*4*3.5

KEY FEATURES OF PVC MARBLE SHEET MAKING MACHINE FROM EANS MACHINE

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  • ● High CaCO3 Filling for Lower Material Costs:
  • EANS PVC marble sheet making machine uses a conical twin-screw extruder that supports a 1:3 to 1:4 CaCO3-to-PVC ratio, reducing raw material costs while maintaining board density and impact strength.
  • ● P20 T Die for Stable Marble Sheet Thickness: 
  • The P20 materials extrusion T die offers excellent heat resistance and wear resistance, helping maintain long-term precision. EANS PVC marble sheet making machine delivers consistent PVC marble sheet thickness from 1–4 mm with uniform material flow.
  • ● SKD11 Bimetallic Screw and Barrel:
  • EANS PVC marble sheet making machine is equipped with SKD11 bimetallic screws and barrels as standard, extending service life by over 200% compared with conventional nitrided screws for reliable high-filler production.
  • ● Mirror-Finish Calendering and UV Coating
  • Hard-chrome mirror calender rollers in PVC marble sheet making machine with ±0.01 mm precision ensure flat sheets, while the automatic UV coating line creates a high-gloss, scratch-resistant marble finish.
  • ● Smart PLC Automation with 30% Energy Saving
  • Electromagnetic heating, Siemens/ABB drive systems, and a PLC control system enable synchronized production, automatic cutting, and stacking while reducing energy consumption by up to 30%.
  • ● Turnkey PVC Marble Sheet Solution
  • EANS provides a complete PVC marble sheet making machine with installation, commissioning, operator training, and free formula optimization, helping customers achieve stable production from day one.
  •  

PVC-marble-sheet-making-machine-from-EANS-MACHINE

HOW PVC ARTIFICIAL MARBLE SHEETS ARE PRODUCED

Details Of PVC Marble Sheet Making Machine
  • 1. Raw Material Mixing: PVC resin, calcium carbonate, stabilizers, and other additives are accurately mixed through a high-speed heating and cooling mixer to achieve uniform material distribution. The well-prepared compound provides stable processing performance for PVC marble sheet production.
  •  
  • 2. PVC Extrusion: The mixed material is fed into a conical twin-screw extruder for efficient plasticization, mixing, and homogenization. The extrusion system ensures a stable PVC melt with high filler content and consistent output during continuous production.
  •  
  • 3. T-Die Sheet Forming: The molten PVC material is evenly distributed through a precision T-die extrusion system to form continuous sheets. The optimized die design helps maintain uniform sheet thickness, accurate dimensions, and stable forming quality.
  •  
  • 4. Calendering and Surface Treatment: The PVC marble sheet passes through a three-roll calendering system for precise thickness adjustment and surface finishing. Optional online embossing and lamination units can be integrated to create realistic marble textures and decorative surface effects.
  •  
  • 5. Haul-Off and Cutting System: After forming and cooling, the PVC marble sheet is continuously transferred by the haul-off unit and accurately cut into required lengths. The synchronized control system ensures stable sheet feeding and precise cutting performance.
  •  
  • 6. Automatic Stacking System: The finished PVC marble sheets are automatically collected, aligned, and stacked for easier handling, storage, and packaging, improving production efficiency and reducing manual labor requirements.
  •  
  • Main Components of PVC Marble Sheet Making Machine
  • ItemQty
    Auto screw loader1 set
    SJZ80/156 or SJZ92/188 conical twin screw extruder1 set
    T die1 set
    Three roller calender machine1 set
    Laminate platform1 set
    Cooling bracket with edge trimer1 set
    Two-roller hauling-off machine 1 set
    Cutting machine

    1 set

    Automatic stacker1 set
  •  

KEY POINTS OF PVC MARBLE SHEET PRODUCTION

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1. Accurate Raw Material Preparation: The quality of PVC marble sheets depends on proper material formulation. PVC resin, calcium carbonate, stabilizers, processing aids, and pigments need to be accurately mixed to ensure uniform material properties, stable extrusion performance, and consistent sheet appearance.

2. Stable PVC Extrusion Process: A high-performance conical twin-screw extruder in PVC marble sheet making machine ensures efficient plasticization, homogeneous melting, and stable material flow. Precise temperature control and optimized screw design help achieve continuous production and uniform sheet quality.

3. Precision T-Die Sheet Forming: The T-die is essential for controlling sheet width, thickness, and melt distribution. A well-designed die ensures smooth sheet forming, stable thickness, and a high-quality surface finish.

4. Efficient Calendering and Surface Treatment: The three-roll calender system controls the thickness, flatness, and surface texture of PVC marble sheets. Embossing and lamination units can be added to create realistic stone patterns and improve decorative effects.

5. Stable Cooling and Dimensional Control: The cooling system helps maintain accurate sheet dimensions and prevents deformation after forming. Proper temperature control ensures stable production and consistent finished product quality.

6. Flexible Production Design: PVC marble sheet making machine can be customized according to different sheet sizes, thicknesses, surface designs, and output requirements. Additional equipment such as laminating units, embossing machines, and automatic stacking systems can improve production efficiency.

7. Strict Quality Control: During PVC marble sheet production, key parameters including thickness tolerance, surface appearance, color consistency, and dimensional accuracy should be carefully controlled to ensure the final sheets meet market standards.

  •  
  • EANS customer factory for reference:

PVC-marble-sheet-making-machine-China-factory

FAQ

What is the capacity of the PVC marble sheet making machine?

EANS PVC marble sheet making machine has a typical capacity of 450–650 kg/h, depending on the extruder model, sheet thickness, and formulation. SJZ80/156 and SJZ92/188 are available for different production requirements.

How much CaCO3 can be added to PVC marble sheets?

The PVC marble sheet making machine supports high CaCO3 filling ratios. With a suitable formulation and high-wear-resistant screw and barrel, the CaCO3-to-PVC ratio can reach 1:3, helping reduce raw material costs while maintaining sheet strength.

Is the UV coating line included in the PVC marble sheet extrusion line?

The online lamination system can be integrated into the PVC marble sheet extrusion line for film lamination during production. The UV coating line is normally a separate downstream system used for high-gloss and scratch-resistant surface treatment.

What materials are used for the extrusion die?

The P20 T die is used for stable PVC marble sheet forming. P20 tool steel provides good hardness, wear resistance, and dimensional stability during continuous high-temperature extrusion, helping maintain consistent sheet thickness.

Can the PVC marble sheet thickness be adjusted?

Yes. The PVC marble sheet making machine allows the sheet thickness to be adjusted according to the product requirement. The T die, calendering system, and haul-off speed work together to control the final sheet thickness.

What brands are used for the main components?

EANS uses reliable components for the PVC marble sheet production line, including ABB motors, Siemens inverters, Omron control components, and bimetallic screws and barrels for high-CaCO3 production.

Do you provide installation and formula support?

Yes. EANS provides a turnkey PVC marble sheet making machine with overseas installation, commissioning, operator training, and production formula support. Our engineers can also optimize the formula according to the customer's local raw materials and production requirements.

RELATED PVC MARBLE SHEET MACHINE

COMPANY PROFILE

Zhangjiagang EANS Machinery is a professional plastic extrusion machine manufacturer specializing in the design, development, and production of complete extrusion lines and auxiliary equipment. With over 20 years of experience in the plastics processing industry, EANS team provides reliable extrusion solutions for plastic manufacturers worldwide. With advanced extrusion technology, precision manufacturing capabilities, and professional engineering support, EANS delivers complete turnkey solutions from extrusion system design and equipment manufacturing to installation guidance and production support.
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