Outdoor WPC Decking Extrusion Line
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Outdoor WPC Decking Extrusion Line
Outdoor WPC Decking Extrusion Line
Outdoor WPC Decking Extrusion Line
Outdoor WPC Decking Extrusion Line
Outdoor WPC Decking Extrusion Line
Outdoor WPC Decking Extrusion Line
Outdoor WPC Decking Extrusion Line
Outdoor WPC Decking Extrusion Line
Outdoor WPC Decking Extrusion Line

Outdoor WPC Decking Extrusion Line

EANS PE WPC Decking Extrusion Line is a complete solution for producing high-strength wood plastic composite decking flooring used outdoors, including gardens, parks, balconies, swimming pools, and commercial landscape projects.

Decking flooring width: <= 300 mm

Color layer materials: PE + color pigment

Types: First Generation / Second Generation (co-extruded)

As a leading WPC decking production line manufacturer in China, our machine can be used to produce first- and second-generation flooring boards with low energy consumption.

  • Specifications
  • Model
    SJZ65/132
  • Width
    300 mm
  • Extruder Motor
    37KW
  • Capacity
    5Tons(24hrs)

Where PE WPC Decking Is Used

Product Overview

EANS PE WPC decking extrusion line is designed for continuous production; it supports various decking structures, including solid decking, hollow decking, and second-generation co-extrusion decking. Different profile dimensions and surface textures can be achieved by replacing the extrusion die and adjusting processing parameters to meet diverse market requirements.

EANS provides customized PE WPC Decking Extrusion Lines according to customers' product specifications, production capacity, factory layout, and investment plans, delivering complete turnkey solutions from equipment design to installation and technical support.

Product Overview

‹ What is WPC Decking? ›

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  • Wood-plastic composite (WPC) decking flooring is an outdoor flooring material made of wood fibers and thermoplastic materials such as polyethylene (PE) or polypropylene (PP). Compared to traditional wood flooring, WPC flooring has superior moisture resistance, corrosion resistance, insect resistance, and UV resistance, making it widely used in outdoor environments such as gardens, balconies, parks, swimming pools, and commercial landscaping projects.

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  • ‹ Production Process of Composite WPC Decking Production Line ›

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  • 1. Formulation &  Mixing: The process begins with accurately proportioned PE, wood fiber, calcium carbonate, and functional additives. These materials are mixed under high-speed mixing conditions to ensure uniform dispersion and stable processing behavior throughout the extrusion stage.
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  • 2. Compounding & Plasticization: A parallel twin-screw extruder is used to granulate the powder raw materials. This ensures optimal melt flow stability and improves the mechanical properties of the final wood flour and plastic materials.
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  • 3. Extrusion: After being melt-mixed in a granulator, the composite granule formula is basically the same. The raw materials are then fed into a twin-screw extruder for plasticization.
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  • 4. Molding & Shaping: The fully plasticized melt is conveyed through a custom-designed extrusion die, where it is shaped into a predefined decking profile.
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  • 5. Vacuum Calibration Table: The extruded WPC boards enters a dual-zone vacuum calibration system, where shape stabilization and surface forming are completed simultaneously, while maintaining dimensional consistency and preventing deformation.
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  • 6. Online Embossing: creates realistic wood grain textures. This not only enhances the visual appeal but also improves the surface friction performance for outdoor safety applications.
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  • 7. Precision Cutting:The cutting process ensures smooth, burr-free edges and accurate length consistency without damaging the profile structure.
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  • EANS PE WPC decking production process is a fully continuous, precision-controlled extrusion system that integrates material compounding, melt processing, profile shaping, and surface enhancement technologies. It is designed to ensure stable production output, consistent dimensional accuracy, and long-term outdoor performance of wood plastic composite decking boards.
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PE WPC Decking Embossing
PE WPC Decking Embossing
Cooling Tank
Cooling Tank
WPC Decking Extrusion Mold
WPC Decking Extrusion Mold
First Generation and Second Generation Decking Flooring
First Generation and Second Generation Decking Flooring

The Difference Between The First Generation and Second Generation Decking Flooring

 
 Item First Generation Decking Second Generation Decking
 Core Technology Traditional Mixed wood powder + PE + Additives Extrusion Advanced formulation + co-extrusion layer + surface embossing
 Structrure Single layer multilayer co-extrusion
 Wood powder ratio 65% <60%
 Weather resistance Average Stronger, improved UV resistance and anti-aging properties
 Water Absorption

 Relatively High

 Lower
 Dimensional stability

 Prone to thermal expansion and contraction

 Better stability.
 Surface wear resistance

 Average

 More wear-resistant,scratch-resistant
 Production Cost

 Low

 High
 Product Positioning

 Standard outdoor flooring and fencing

 High-end outdoor flooring and landscaping materials

 

  • These guidelines are designed to help you decide whether to produce first-generation or second-generation decking flooring boards. EANS PE WPC Decking Extrusion Line is equipped with an optional co-extrusion system, enabling manufacturers to produce both traditional WPC decking and second-generation co-extrusion decking on the same production platform according to different market requirements.
The Difference Between The First Generation and Second Generation Decking Flooring

Main Concern of Exterior Decking Production

  • 1. How to set up the new WPC decking flooring factory?
  • Please confirem required decking flooring design(Or EANS team can suggest some hot selling design in your local market); EANS team will provide the detailed solution. After the solution is confirmed, please prepare the electricity, water, compressed air, and labor in factroy, we will guide you in the machine layout and the detailed production.
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  • 2. Can you provide formula support?
  • Yes, we will provide specific formulas based on the actual situation, such as first-generation wood-plastic composite formulas and second-generation wood-plastic reinforced formulas.
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  • 3. Can first generation and second generation be made from the same machine?
  • Yes, EANS WPC decking production line supports both traditional WPC decking and second-generation co-extrusion decking production. Manufacturers can switch between different decking structures and surface requirements using flexible extrusion configurations, allowing a single production line to serve multiple market applications.
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  • 4. How much space is required for the production line?
  • The whole WPC decking production process, including mixing, palletizing, extrusion, and surface embossing, considering cost performance and extrusion speed, suggest three decking flooring extrusion lines for a new setup. The required workshop length is 45 m, width 20m, EANS team will make the workshop layout and and power requirements based on customer position.
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  • 5. What is the service life of WPC boards?
  • The formula contains added UV protection, allowing for outdoor use for 15-25 years. EANS WPC decking extrusion machine uses a bimetallic screw to reduce wear from plant fibers. This results in products with uniform plasticization, no cracking, and a longer lifespan.

Technical Specifications

Machine Specifications

 The following specifications are based on the standard EANS wood plastic composite decking machine configuration can be customized according to different decking profiles, production capacities, and project requirements.

ItemSpecification
 Production LinePE WPC Decking Extrusion Line
Extruder ModelSJZ65/132 Conical Twin-Screw Extruder
Finished ProductsStandard PE WPC Decking Boards / Co-Extrusion WPC Decking Boards
Raw MaterialsPE, Wood Powder, Calcium Carbonate, Functional Additives
Applicable Panel WidthUp to 300 mm
Main Motor Power 37 kW
Production CapacityUp to 5,000 kg / 24 h
Extrusion ProcessParallel Twin-Screw Pelletizing + Profile Extrusion
Cooling MethodVacuum Calibration & Water Cooling
Surface TreatmentOnline Embossing (Optional)
Co-Extrusion SystemOptional
Overall Dimensions (L × W × H)18 × 3 × 2.5 m
Power SupplyCustomized According to Local Standards

PE WPC Decking Extrusion Line Video

PE WPC Decking Production Line in Operation
play

PE WPC Decking Production Line in Operation

FAQ

What raw materials can be used in the PE WPC decking extrusion line?

The PE WPC decking extrusion line is designed to process PE resin, wood powder, calcium carbonate, and various functional additives for manufacturing high-performance WPC decking boards. The production line is compatible with both virgin and recycled PE materials, depending on the product formulation. By adjusting the material ratio and processing parameters, manufacturers can produce decking boards with different mechanical properties, surface finishes, and weather resistance.

What types of PE WPCdecking boards can this extrusion line produce?

The production line can manufacture both conventional WPC decking and second-generation co-extrusion WPC decking. It supports solid decking, hollow decking, and customized profile designs by replacing the extrusion die and calibration molds. This flexibility allows manufacturers to serve different market segments without investing in multiple production lines.

What is the difference between conventional WPC decking and co-extrusion decking?

Co-extrusion decking features an additional protective surface layer that significantly improves outdoor performance. Compared with conventional WPC decking, co-extrusion boards provide better UV resistance, scratch resistance, stain resistance, moisture protection, and color stability. They are widely used in premium outdoor applications where long-term durability is required.

What is the production capacity of the PE WPC decking machine?

Production capacity typically ranges from 150 kg/h to 200 kg/h, depending on the machine configuration and decking profile. Factors such as product dimensions, raw material formulation, extrusion speed, and screw configuration all influence the final output. Customized high-capacity solutions are available for large-scale production.

Can one production line produce different decking sizes?

Yes. Different decking sizes and profile structures can be produced by changing the extrusion die and calibration molds. The same production line can be adapted for various product specifications, reducing equipment investment while increasing production flexibility.

Is the co-extrusion system optional?

Yes. The co-extrusion unit is optional and can be added according to your product requirements. Manufacturers targeting premium outdoor decking markets often choose the co-extrusion configuration, while standard WPC decking lines remain an economical solution for conventional products.

Does WPC decking production line support online embossing?

Yes. An optional online embossing system can create realistic wood grain textures during production. Inline embossing eliminates additional processing steps, improves production efficiency, and provides a natural wood appearance with enhanced anti-slip performance.

Can recycled PE materials be used?

Yes. The production line is compatible with recycled PE materials when properly processed and formulated. Using recycled plastics can reduce raw material costs while supporting more sustainable manufacturing, provided that the material quality meets production requirements.

Where are PE WPC decking boards commonly used?

PE WPC decking boards are widely used in outdoor residential, commercial, and public construction projects. Typical applications include gardens, parks, balconies, swimming pool surrounds, boardwalks, terraces, resorts, and commercial landscape developments where weather resistance and low maintenance are important.

Is the production line easy to operate?

Yes. The production line is equipped with a PLC touchscreen control system for centralized operation and monitoring. Operators can easily adjust temperature, extrusion speed, haul-off speed, and cutting length while monitoring the production status in real time, reducing manual intervention and improving production stability.

Can EANS customize the production line?

Yes. EANS provides customized extrusion solutions based on your production requirements. Machine configuration, output capacity, decking dimensions, mold design, co-extrusion systems, and automation options can all be tailored to suit your factory layout and business goals.

Does EANS provide installation and technical support?

Yes. EANS provides complete installation, commissioning, operator training, and after-sales technical support. Our engineering team assists customers throughout the entire project, from equipment installation and production startup to process optimization and long-term maintenance.

How do I choose the right PE WPC decking extrusion machine?

The ideal production line depends on your product type, production capacity, raw materials, and target market. Before recommending a solution, our engineers evaluate factors such as decking dimensions, whether co-extrusion is required, available factory space, and future production plans to ensure the most suitable configuration.

What information is needed before requesting a quotation?

Providing detailed production requirements helps us recommend the most suitable machine configuration. To prepare an accurate quotation, we recommend sharing your decking profile drawings or dimensions, required output capacity, raw material formulation, local power supply, and any special requirements for automation or auxiliary equipment.

What certificates does your company have?

EANS hold CE certification, SGS test reports, ISO 9001 quality management system certification and other relevant international standard certificates to guarantee our product quality

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