Newest PVC WPC Door Production Line

  • EANS WPC door production line utilizes high-torque, energy-efficient extruders and exclusively designed molds. The smooth screw surface and customized screw design ensure thorough and uniform mixing of raw materials such as wood flour, thermoplastic resin, and additives required for WPC door production. This guarantees uniform material plasticization, resulting in high-density, high-strength door panels with realistic and delicate wood grain.

  • Our WPC door production line can flexibly produce WPC interior doors, cabinet doors, and accessories in various specifications, thicknesses, and surface textures (coated or UV coated), quickly responding to diverse market demands.

Newest PVC WPC Door Production Line
Purpose

Purpose

EANS WPC door production line utilizes our company's wood-plastic composite (WPC) technology and formula, allowing for the design of different doors specific gravities based on varying board cross-sections and intended uses. It adopts twin-screw extruders equipped with corresponding vacuum forming tables, traction machines, transverse cutting and turning tables, and other auxiliary equipment. Different specifications of WPC door boards can be produced simply by changing the molds(such as 600mm, 700mm, 800mm,  900mm, 1000mm, 1100mm, 1150mm,etc.). The traction machine features a rubber block design for high traction force. The vacuum forming system employs a specially enlarged vortex cooling system for efficient cooling, meeting the needs of wide-width board production. The transverse cutting device is synchronized with the board traction speed, featuring a rational design, stable operation, automatic length cutting, and a dust recovery system.

Main Features

Components of WPC Door Production Lines
Components of WPC Door Production Lines
  • 01
    High speed heating and cooling mixer machine
    It integrates mixing, coloring, and drying to ensure uniform material blending, laying a solid foundation for high-quality door panels.
  • 02
    Conical twin screw extruder
    Driven by a variable frequency motor, the plasticizing process is stable and efficient, energy-saving and low-consumption, continuously producing profiles of consistent quality.
  • 03
    Extrusion die and calibration mold
    advanced technology, mould inside chamber surface is chrome plated and polished unto mirror surface., with clear lines and accurate dimensions.Width 600 to 1150 mm avaiable from the same machine.
  • 04
    Vacuum calibration table
    Made entirely of 304 stainless steel, it is corrosion-resistant and has a long lifespan. Combined with a vacuum adsorption system, it achieves a smooth surface and precise shaping of the door panel.
  • 05
    Hauling off machine
    Stable traction and uniform tension ensure that the door panel does not deform or shift during production, resulting in more stable operation.
  • 07
    Advanced cutting machine
    The dust-free design ensures precise sawing, and the size can be customized according to order requirements. The cut surface is smooth and ready to use immediately.
  • 06
    Automatic Stacker
    It automatically completes the neat stacking of finished products, improving the efficiency and uniformity of the later stages of production.

Production Process

Precise temperature control, stable extrusion; supports pipe/plate/profile production; low energy consumption, high output; customised screw design to improve product precision and production efficiency.

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TECHNICAL DESIGN图标
TECHNICAL DESIGN
02
MANUFACTURING图标
MANUFACTURING
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ASSEMBLY图标
ASSEMBLY
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FACTORY QC图标
FACTORY QC
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CLIENT INSPECTION图标
CLIENT INSPECTION
TECHNICAL DESIGN
  • Workshop Layout Design

    Design plastic extrusion factory workshop layout, Better help customers layout the overall.

  • Machine Drawing Design

    Design equipment drawing by the customer's product, and optimize product design based on our
    experience. Our team is equipped with a number of technicians with 30 years of experience to ensure
    that the equipment is well-designed.

TECHNICAL DESIGN
MANUFACTURING
  • Precision Component Machining

    Utilizing professional CNC equipment and standardized workshops, core components are CNC machined with strict tolerance control, laying a solid hardware foundation for stable equipment operation.

  • Process Adaptive Production

    Production processes are matched to the specific characteristics of customer products, tailored to the needs of pipe/plate production lines, etc.

MANUFACTURING
ASSEMBLY
  • Customized System Integration

    From the extruder and screw barrel to the cooling unit and control panel, each component is assembled according to a technically tailored design specific to your target product.

  • Precision Tuning

    Our experienced technicians, with decades of expertise in plastic extrusion equipment, will meticulously calibrate key modules such as the temperature control system and screw speed to improve production efficiency and control assembly precision.

ASSEMBLY
FACTORY QC
  • Component-level inspection

    Each critical component undergoes dimensional accuracy checks, material quality verification, and functional testing to ensure that each component meets technical design specifications and industry standards.

  • System integration evaluation

    The entire production line is tested under simulated production conditions. Our quality control team evaluates key indicators such as temperature control accuracy, extrusion stability, energy consumption, and output efficiency.

FACTORY QC
CLIENT INSPECTION
  • Customized on-site (or remote) validation

    You can choose to visit our factory for on-site inspection or participate in a remote real-time demonstration. Our team will guide you through the assembled equipment and demonstrate key functions for your target product.

  • Performance testing

    Based on your specific production requirements, we conduct specialized tests using materials or parameters you specify. This allows you to directly assess whether the equipment meets your standards for accuracy, energy consumption, and output.

CLIENT INSPECTION

Production Line Video

Production Line Video
play

Production Line Video

Frequently Asked Questions

What is WPC Door?

WPC door, short for Wood-Plastic Composite door, is a type of door made from a composite material that blends wood fibers or wood flour with thermoplastics (such as PVC, PE, or PP) and various additives. It is widely used in residential and commercial buildings for interior and exterior applications.

What is the formula of WPC Door?

A WPC door is made from a composite material. Its formula typically consists of wood fibers/wood flour, thermoplastics (such as PVC, PE, or PP), and various additives including compatibilizers, lubricants, UV stabilizers, flame retardants, and colorants. These components are blended and processed to create a material that combines the advantages of wood and plastic, resulting in a door that is durable, low-maintenance, and eco-friendly.

What is the components of WPC Door Production Line?

WPC door production line includes mixing system, composite doors extrusion system, and surface treatment system.  Mixing system: PVC polymers, wood powder, fillers, and other functional additives are put into a high-speed heating and cooling mixer. Composite doors extrusion system: After being mixed evenly, the raw materials are fed into the extruder hopper by an automatic screw feeder, and the extrusion temperature is set to a specific value. The raw materials are melted and plasticized into door boards by a special mold (width 600mm to 1200 mm, thickness 5 to 55 mm) Surface treatment system: Extruded door board - Polishing - Drilling - Lamination/Painting - Edge banding - Package - Assembly - Finished composite doors

What is the required conditions for WPC Door Production Line?

EANS technical team supply the turnkey plant, customer will clearly get the workshop layout with clear labor, land size, water and air consumption details

What is the delivery time of WPC Door Production Line?

around 45 - 60 days, according to customer requirements.

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