WPC PVC Foam Board Production Line

  • EANS conical twin-screw PVC foaming board production line boasts core advantages, including uniform plasticization, high foaming efficiency, and wide formula adaptability, ensuring finished boards have fine and dense cells and excellent mechanical strength. The foam board size is 1220 mm X 2440 mm, with a thickness of 3 to 45 mm, adjustable. The PVC foam board production line is mainly used to manufacture boards for advertising, construction decoration, furniture, packaging, etc.

WPC PVC Foam Board Production Line
Purpose

Purpose

EANS PVC foam board production line integrates an intelligent process control system: from raw material feeding to extrusion, foaming, cooling, and cutting, each stage is monitored in real time. The extruder precisely controls temperature, pressure, and foaming parameters, while the automatic thickness control module ensures consistent board dimensions.

Our PVC foam board extrusion production line uses energy-efficient extruders and dedicated foaming control systems, ensuring uniform cell distribution, stable foam density, high production output, and excellent product performance (lightweight, impact resistance, corrosion resistance).

Main Features

Components of PVC Foam Board Production Lines
Components of PVC Foam Board Production Lines
  • 01
    High speed heating and cooling mixer machine
    It achieves precise metering and efficient mixing of PVC resin, foaming agent, and various additives, and integrates closed-loop temperature control to ensure complete activation of the foaming system, laying the foundation for stable extrusion.
  • 02
    Conical Twin Screw Extruder
    It adopts a bimetallic alloy layer screw and barrel, Siemens motor and ABB frequency converter, and has good plasticizing ability.
  • 03
    Extrusion Die Head
    Mold designed with core optimized structures for foam board moisture resistance and pressure resistance.
  • 04
    Calibration Mold
    Muli paris of calibration mold, Achieve adjustment of board density and flatness. Precision flow channel design ensures uniform melt distribution and, when combined with pressure and temperature control, forms a uniform, fine-bubble structure.
  • 05
    Hauling off and Edge Cutter
    Sstably track the sheet material while simultaneously performing precise trimming on both sides. Synchronous drive, adjustable trimming width, and real-time waste recycling ensure consistent sheet width and edge quality.
  • 06
    Across Cutting Machine
    The sheet is cut to a fixed length using a servo-controlled cross-cutting system. The cutting process is synchronized with the movement of the sheet, resulting in a smooth, burr-free cut surface.
  • 07
    Automatic Lifting Machine
    Large production capacity, PLC control for the entire machine, fully automatic operation, saving labor costs.

Production Process

Precise temperature control, stable extrusion; supports pipe/plate/profile production; low energy consumption, high output; customised screw design to improve product precision and production efficiency.

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TECHNICAL DESIGN图标
TECHNICAL DESIGN
02
MANUFACTURING图标
MANUFACTURING
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ASSEMBLY图标
ASSEMBLY
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FACTORY QC图标
FACTORY QC
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CLIENT INSPECTION图标
CLIENT INSPECTION
TECHNICAL DESIGN
  • Workshop Layout Design

    Design plastic extrusion factory workshop layout, Better help customers layout the overall.

  • Machine Drawing Design

    Design equipment drawing by the customer's product, and optimize product design based on our
    experience. Our team is equipped with a number of technicians with 30 years of experience to ensure
    that the equipment is well-designed.

TECHNICAL DESIGN
MANUFACTURING
  • Precision Component Machining

    Utilizing professional CNC equipment and standardized workshops, core components are CNC machined with strict tolerance control, laying a solid hardware foundation for stable equipment operation.

  • Process Adaptive Production

    Production processes are matched to the specific characteristics of customer products, tailored to the needs of pipe/plate production lines, etc.

MANUFACTURING
ASSEMBLY
  • Customized System Integration

    From the extruder and screw barrel to the cooling unit and control panel, each component is assembled according to a technically tailored design specific to your target product.

  • Precision Tuning

    Our experienced technicians, with decades of expertise in plastic extrusion equipment, will meticulously calibrate key modules such as the temperature control system and screw speed to improve production efficiency and control assembly precision.

ASSEMBLY
FACTORY QC
  • Component-level inspection

    Each critical component undergoes dimensional accuracy checks, material quality verification, and functional testing to ensure that each component meets technical design specifications and industry standards.

  • System integration evaluation

    The entire production line is tested under simulated production conditions. Our quality control team evaluates key indicators such as temperature control accuracy, extrusion stability, energy consumption, and output efficiency.

FACTORY QC
CLIENT INSPECTION
  • Customized on-site (or remote) validation

    You can choose to visit our factory for on-site inspection or participate in a remote real-time demonstration. Our team will guide you through the assembled equipment and demonstrate key functions for your target product.

  • Performance testing

    Based on your specific production requirements, we conduct specialized tests using materials or parameters you specify. This allows you to directly assess whether the equipment meets your standards for accuracy, energy consumption, and output.

CLIENT INSPECTION

Production Line Video

Production Line Video
play

Production Line Video

Frequently Asked Questions

What is PVC Foam Board?

PVC foam board (also known as expanded PVC sheet, Andy board, or Chevron board) is a lightweight, rigid material made from polyvinyl chloride (PVC) through a foaming extrusion process. It features a fine closed-cell structure, balancing strength, durability, and low weight—making it a cost-effective alternative to wood, metal, or solid plastic.

What is the formula of PVC Foam Board?

PVC foam board is made from a composite material. Its formula typically consists of polyvinyl chloride (PVC) resin, fillers (such as light calcium carbonate), foaming agents (including exothermic and endothermic types), foaming regulators, and various additives including stabilizers, lubricants, and optional pigments. These components are blended and processed to create a material that combines the advantages of rigidity, light weight, and durability, resulting in a board that is versatile, low-maintenance, and suitable for multiple indoor and outdoor applications.

What is the required conditions for PVC Foam Board Production Line?

EANS technical team supply the turnkey plant, customer will clearly get the workshop layout with clear labor, land size, water and air consumption details

What's the main difference between PVC Foam Board and WPC Foam Board?

PVC foam boards are relatively lightweight, easy to handle and install, and suitable for use as lightweight structures or temporary facilities. WPC boards are generally heavier than PVC foam boards due to their material composition.

Can PVC Foam Board and WPC Foam Board be Produced on The Same Machine?

Yes, EANS PVC foam board production line features a specially designed screw and barrel, making it suitable for producing both PVC and WPC foam board on the same machine.

What is the delivery time of PVC Foam Board Production Line?

around 45 - 60 days, according to customer requirements.

What is the components of WPC PVC Foam Board Production Line?

PVC foam board extrusion line includes a twin screw extruder, an extrusion T die, hydraulic multi-pairs of calibration mold, cooling bracket, hauling off with edge trimers, cross-cutting machine, auto lifting machine, etc.

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